Source · Prevention of Future Deaths

Kishorkumar Patel and Kofi Aning

Ref: 2021-0233 Date: 7 Jul 2021 Coroner: Nadia Persaud Area: East London Responses identified: 4 / 2 View PDF

The non-standardised colour coding and varied types of breathing system filters create widespread confusion among ICU staff. This lack of simplification and standardisation risks incorrect filter usage and patient safety.

Date 7 Jul 2021
56-day deadline 1 Sep 2021
Responses identified 4 of 2
Hospital Death (Clinical Procedures and medical management) related deaths

Coroner's concerns

AI summary
The non-standardised colour coding and varied types of breathing system filters create widespread confusion among ICU staff. This lack of simplification and standardisation risks incorrect filter usage and patient safety.
View full coroner's concerns
An independent expert has advised:

In my opinion, the non-standardised colour coding used by manufacturers of these filters, the number of different types of filters with different names, the variable optimal position of the filters, and whether a wet or a dry breathing system is being used, results in an extremely confusing situation. One of the leading manufacturers of these filters (Intersurgical) produces HMEs that are blue, which is the same colour as the non-HME filters supplied to NHL by another company. A photograph of the non-HME blue filter is inconsistent with the photograph of the green HME and yellow non HMEs shown on page 6 of the guidance for use of anaesthetic machines for the ventilation of adult critical care patients. In my experience, few doctors and nurses working in ICU are knowledgeable about all these different filters and which ones should be used for any given breathing system. In my opinion, the confusion over breathing system filters and HMEs is widespread among ICU staff (doctors and nurses) and the classification and colour coding of these filters/HMEs is worthy of review, simplification, and standardisation.

The concerns raised by the independent expert are not confined to the Nightingale, emergency provision hospitals, but relate equally to all intensive care settings, particularly when the intensive care provision has to be extended to other areas of the hospital.

As there are still pressures within the ITU settings and in light of the imminent, planned reduction in COVID-19 safeguards, I consider that action should be taken to address this concern at the earliest possible stage.

Responses

4 respondents
Medicines and Healthcare Products Regulatory Agency Other
31 Aug 2021 PDF
Action Planned

The MHRA will engage with the medical device safety officers (MDSO) network to raise awareness of possible incidents involving filters and encourage reporting and will write to known manufacturers of filters to ask them to conduct a review of the labelling of filter devices against the regulatory requirements, taking into consideration the findings of the inquest, and making improvements where identified. (AI summary)

View full response
Dear Ms Persaud, Thank you for your letter dated 19/10/21 highlighting further concerns about the use of incorrect filters. We acknowledge the concerns raised by the consultant anaesthetists in your findings and will continue to monitor the situation through our regular safety signal and surveillance activities. This includes reviewing multiple data sources, including our own database of reported incidents, reports in journals and other media, as well as routine stakeholder engagement. Where necessary we will issue safety messages to health care organisations, patients, and the public. As discussed in our letter dated 31st August 2021, we contacted eight of the largest manufacturers of this device type that sell devices in the UK. We asked these manufacturers to conduct a search of their own databases for any similar incidents that had been reported to them in the past five years. As well as identifying if a patient was injured, or if there was the possibility of a patient being injured. We asked the manufacturers to include incidents that were outside of the jurisdiction of the MHRA, such as incidents that had occurred in the wider European Union. All of the manufacturers responded, a total of four incidents were identified. Two of the reported incidents occurred outside of the UK. This data should be considered in context that in this same 5-year period millions of filters were used in the UK This lack of reported incidents could indicate that this type of issue does not occur as frequently as believed. It is also possible that for the reasons discussed in our previous letter this type of incident may be under reported. To attempt to address this and encourage reporting the MHRA will engage with the medical device safety officers (MDSO) network at the next scheduled meeting in February 2022, to raise awareness of possible incidents involving filters and encourage reporting of such incidents to the MHRA. We acknowledge your concerns with the lack of clarity of labelling of these devices. Annex 1 (Essential Requirements) of the UK Medical Device Regulations 2002 sets out the labelling requirements for all medical devices. Manufacturers are required to label devices with a range of identifier information which includes in section 13.3.b the details strictly necessary to identify the device and the contents of the packaging especially for the users; and 13.4 If the intended purpose of the device is not obvious to the user, the manufacturer must clearly state it on the label and in the instructions for use. MHRA will write to known manufacturers of filters registered with MHRA and the Association of British HealthTech Industries (ABHI) and UK Approved Bodies, to ask them to conduct a review of the labelling of filter devices against the regulatory requirements, taking into consideration the findings of the inquest, and making improvements where identified The MHRA fully encourages users to be trained on the use of any medical device before using it, as detailed in our published guidance Managing Medical Devices, however it is not within MHRA’s remit to provide training or to enforce it. There are a number of national organisations that carry out medical device training, for example Health Education England and The National Association of Medical Device Educators and Trainers (NAMDET). Training resources may also be available via the Royal Colleges’ and other professional organisations/societies. It is worth noting that existing evidence suggests colour coding to distinguish devices can have little or no impact. This issue should be explored further by HSIB.

We will contact HSIB and pass on your recommendation that an investigation into the possible confusion over filter types is carried out. In this communication we will suggest that they involve both the Royal College of Anaesthetists and The Faculty of Intensive Care Medicine in their investigation. We will also support the HSIB in any investigation that they undertake into this matter I hope this information has been helpful, if you have any further questions please feel free to contact me.
Professor
10 Oct 2021 PDF
Noted

The response provides background information on HME/filters, potential issues, and proposes solutions such as standardized color coding and clearer labeling, but does not commit to any specific action. (AI summary)

View full response
Dear Ms Persaud, Re HME/Filters Further to last week’s inquests and your request for comments in relation to HME/Filters, I have set out the following background, issues and potential solutions. Background and current issues
1. When a patient is connected to a ventilator or anaesthesia machine, the tube that is in their trachea (orotracheal tube [via their mouth] or tracheostomy [through their neck]) bypasses their natural processes (in the nose and pharynx) for providing humidification to their upper airway and lungs. Furthermore, unlike room air, medical gases are completely free of water. Thus, some form of artificial humidification is required when a patient is receiving mechanical ventilation.
2. Such humidification can be provided in three main ways:
a. Passive heat and moisture exchange (HME) devices placed at the patient end of the breathing system connected to tracheal tube.
b. Active humidification through a device placed in the breathing system next to the ventilator. 1

c. Anaesthesia machines typically include a soda lime cannister to absorb carbon dioxide – this process also provides humidification, but this is insufficient for patients who require prolonged artificial ventilation.
3. Intensive care ventilators will typically have a disposable bacterial/viral filter placed where the expiratory limb of the patient breathing tubing attaches to the ventilator - this is to protect the ventilator from becoming contaminated by infection. Sometimes the same type of filter is attached between the ventilator and the inspiratory limb of the breathing tubing. Whether one or two of these filters are used, they should be attached directly to ventilator. These bacterial/viral filters do not provide any humidification.
4. Many HMEs also include a bacterial/viral filter and are known as HMEFs. These would also be placed in the patient end of the breathing system.
5. HMEs, HMEFs and bacterial/viral filters come in many shapes and sizes but are essentially indistinguishable. They will normally have writing on them to indicate what they are but this can be fairly subtle. They are usually coloured, and the manufacturers generally use one colour for each type, but there is no national or international standard for these colours, and they vary between manufacturers.
6. Several techniques are used to closely monitor a patient’s breathing when they are receiving artificial ventilation. A standard of care is to measure continuously the carbon dioxide (CO2) that a patient breathes out. This requires a CO2 sampling tube to be attached to the breathing system close to the patient end of the breathing system.
7. Many HMEs and HMEFs include a port specifically designed to attach a CO2 sampling line – this prevents the need for a separate connector in the breathing system specifically for the CO2 sampling line.
8. Currently, most patients receiving artificial ventilation in the ICU will be receiving humidification from an active system. HMEs should not be used with active humidification because the HME will quickly become water-logged, which severely restricts or even prevents adequate ventilation of the patient. Where active humidification is used, attachment of one or two bacterial/viral filter filters to the ventilator will prevent it from being contaminated. These filters should not be placed at the patient end of the breathing system because they will reduce the amount of humidification reaching the patient and they can also become water-logged. When active humidification is used, the CO2 sampling line will need a dedicated connector to enable sampling from the patient end of the breathing system. 2

9. Many manufacturers produce bacterial/viral filters that incorporate a port for CO2 sampling (see Intersurgical, Drager and GE brochures). I can think of no reason for these to be used in anaesthesia or intensive care settings, although it is possible that they are aimed at resuscitation situations, particularly out-of-hospital, when short term ventilation is provided in an emergency (negating the need for humidification).
10. In my opinion, that the bacterial/viral filters included a sampling port contributed to the confusion recently experienced at the Nightingale Hospital London. This was compounded by non-standardised colours. Potential solutions
11. Colour coding of filters should be standardised. For example:
a. Bacterial/viral filter with HME function – yellow
b. HMEF – green
c. HME only – blue
d. Another possibility is to have one colour for bacterial/viral filters, one for HMEs and then use both colours (in stripes?) for the HMEFs.
12. Unless there is an essential reason for including a sampling port on bacterial/viral filters, manufacture of such devices should cease. If they are considered essential (perhaps in a resuscitation situation), they should be cleared marked (packaging and the device itself) to indicate that they provide no humidification.
13. I think there is an opportunity to enhance the education about HMEs and filters. Given the incident at NHL, it may be appropriate to publish a National Patient Safety Alert on this topic (https://www.england.nhs.uk/patient-safety/patient-safety-alerts/) Prof.

10 Oct 2021 3
Royal College of Anaesthetists and The Faculty of Intensive Care Medicine
14 Dec 2021 PDF
Action Planned

The organisations will highlight key lessons about breathing circuit filters to their membership through the Safe Anaesthesia Liaison Group’s Patient Safety Update and FICM Safety Bulletin, and have suggested that NHS Improvement undertake a formal analysis of the NRLS database to assess the frequency of incidents arising from incorrect filter use. (AI summary)

View full response
Dear Ms Persaud,

Re: Regulation 28: Report to Prevent Future Deaths in the matter of Mr Kishorkumar Patel and Mr Kofi Aning

Thank you for your letter of 18th October providing further details and conclusions following the inquest touching the death of Mr Patel. You have highlighted a number of additional concerns that have been raised relating to the causes underlying the incorrect use of breathing circuit filters and suggested further actions to reduce the risk of future harm to patients.

We confirm our support for standardisation of labelling/colour coding of breathing circuit filters and heat and moisture exchange filters (HMEF) between manufacturers. We highlight that it is not within our power to implement beyond referring the issue to the Medicines and Healthcare products Regulatory Agency to consider whilst recognising the challenges in implementing such a change.

We would again highlight the unprecedented circumstances arising from the need to develop a remote surge ICU during the early stages of the COVID pandemic which are likely to have had a significant contribution to the errors that occurred. The type of filter (with an integral port for capnography) that was mistaken for an HMEF is designed for use with anaesthetic machines and there would be no reason for such a filter to be used in ICU. We are not aware of previous incidents being highlighted from our regular review of national incident reporting in critical care. However, we have been in communication with NHS improvement to suggest that a formal analysis of the national reporting and learning system database (NRLS) should be undertaken to assess the frequency of incidents arising from incorrect used of breathing circuit filters. If this is shown to be a significant problem, we would support this being highlighted through a national patient safety alert.

We can confirm that the key lessons will be highlighted to our respective membership through the Safe Anaesthesia Liaison Group’s Patient Safety Update and FICM Safety Bulletin. These will include:

• HMEFs and plain filters may be confused as they can look similar and the labelling may not be clear.

• Plain filters with sampling ports appear to be of particular risk for being mistaken for HMEF, are designed only for use in anaesthetic machines and should not be available in an ICU.

• All members of the multi-disciplinary team with responsibility for managing ventilated patients must be aware of the difference between the plain filter and HMEF in use on their unit and their correct placement in the ventilator breathing circuit.

• There must be a system in place to ensure that regular checks of the ventilator breathing circuit are undertaken. The check should ensure that an appropriate form of humidification is being used.

We hope that this action will satisfy you that we are taking appropriate steps to ensure that anaesthetists and intensivists are aware of these issues, and that these steps should make future, similar adverse events less likely to occur.

We would be happy to respond to any questions that you might have.
Medicines and Healthcare Products Regulatory Agency Other
PDF
Action Planned

The MHRA will work with manufacturers, other regulators, NHS England and Improvement and other stakeholders to explore the effects of actions such as reducing filter types and improving color coding, and will engage with the medical device safety officers (MDSO) network to raise awareness and improve incident reporting. (AI summary)

View full response
Dear Miss Persaud, Please find a summary below detailing the role of the MHRA Devices Division and an outline of the types of assistance that we can offer. The Medicines and Healthcare Products Regulatory Agency is an executive agency of the Department of Health. As part of this, the MHRA Devices Division is responsible for protecting the public’s health and safeguarding the interests of patients and users by ensuring that medical devices and equipment meet appropriate standards of safety, quality and performance and that they comply with relevant UK medical device directives. Details on all the business areas of the agency can be found on the website Medicines and Healthcare products Regulatory Agency - GOV.UK (www.gov.uk). One major area of the MHRA Devices Division’s responsibilities is the investigation of adverse incidents involving medical devices. An adverse incident is an event involving a medical device that produces, or has the potential to produce, unwanted effects impacting on the safety of patients, users and other persons. These incidents may arise from defects in the device design or manufacture, its operating instructions, user practice or conditions of use. Where adverse incidents involving medical devices have been reported to other authorities, including the Police, Coroners and the Health and Safety Executive (HSE), we are able to provide the following assistance to that authority:
1. Liaise with the manufacturer of the medical device(s) and request that they investigate and test the device(s). As part of the manufacturer’s investigation they may choose to have the device independently tested at a laboratory with specialist equipment. We can then request a report from the manufacturer summarising their findings, including the root causes of any device issues (if established), and provide this to the instructing authority.
2. Witness the above testing/inspection of device(s) by the manufacturer or its representatives in the UK only. Please note, we do not have the resources or specialist equipment to undertake our own testing/inspection of medical devices. Normally the manufacturer will undertake testing at their premises, which may be located overseas.

3. Produce a summary letter with comments on the manufacturer’s report (if applicable). The summary letter may also provide details such as the number of similar reported incidents on our database, and any related safety actions that may be relevant to the device in question.
4. Help identify an independent medical device test facility, provided that there is no need for proprietary knowledge of unique design or software. Costs incurred will be at the instructing authority's expense.
5. Attend the coroner's court to give evidence, if instructed. In addition, we may issue safety information to the health service or advise the manufacturer to make design changes to their product to prevent similar occurrences in the future. To assist us in an effective investigation, please advise us as soon as possible if you have any specific requirements. With regards to the regulation 28 report dated 07/08/2021 and the MHRA’s response to the request for comment received from the DHSC, to date (16/08/2021) the MHRA has not received incident reports for either of the two incidents mentioned in the Coroner’s report. This makes it difficult to carry out a thorough investigation or to comment on specifics. For a complete investigation to take place the MHRA would need to be provided details via the yellow card reporting scheme. It would be helpful if you provide:
• The name of the legal manufacturer and model name of the filters in question.
• Details of the devices with which the filters were used including legal manufacturer and model name.
• As detailed a description of the incident as possible.
• If available, the lot and batch numbers of the filters involved.
• Whether the filters involved were returned to the manufacturer for inspection. We accept that this may not be possible at this point due to the length of time that has passed from the date of the incident.
• Any additional information reported would greatly assist our investigation. With this information the MHRA could undertake the investigation procedure described above with the help of the manufacturers. The MHRA has no record of any similar reports being received in the past ten years. It is possible that this is not a common incident and could be the result of the unique conditions of the past 12 months. It is also possible however that this type of incident is not often reported to the MHRA. There are a number of possible reasons for this. It is a commonly held misconception that the MHRA is not interested in incidents that could be classed as “user error”. This is not the case however, as if multiple reports of “use error” with a device or device type were received it could be a signal that, despite the manufacturer’s best efforts, the device is not user friendly when placed into practice. In these circumstances the MHRA would work with the manufacturer to determine the root cause of the issue. This root cause can then be addressed either as an iterative design improvement or a field safety corrective action by the manufacturer, depending on circumstance. Another possible reason for non-reporting of this type of incident is that the healthcare professional may notice the error prior to patient treatment or soon after treatment commencing and correct the issue, resulting in no patient harm. In this situation users may have thought that the incident was “too trivial” to report to the MHRA. It is also possible that this type of incident has occurred and not been noticed by healthcare professionals as no abnormalities or patient harm has occurred. It should be noted that health care professionals are under no obligation to report any incidents to the MHRA, or device manufacturers. Device manufacturers are required to report incidents that meet the criteria for vigilance

reporting as described in the Medical Device Directives and MEDDEV 2.12-1 rev 8 to the MHRA. However, manufacturers are only able to report incidents where they are informed of them. With regards to the introduction of a standard on filter colours. At the current time there is no agreed classification of all the filter types, which means that manufacturers can design and make any filter “type” to suit the design of their devices and perceived clinical need. There are not necessarily filters that fulfil the exact same function and specification between manufacturers. This diversity would make agreeing a standard and universal colour coding extremely difficult. If an agreement over the classification could be reached manufacturers would be under no obligation to stick to the agreement, leading to continued deviation. This has been shown in other areas of critical care and anaesthesia such as with Guedel airways and anaesthetic drugs. An attempt to create a standard for filter types and colour coding would require input from multiple organisations both domestically and internationally. This would include the manufacturers of the devices, the International Standards Organisation (ISO), the British Standards Institute (BSI), the MHRA and other international competent authorities. The drafting and implementation of a standard would be a protracted piece of work, possibly taking multiple years, and there is no guarantee that this would take precedence over other priorities across these organisations. The introduction of an international standard could reduce the confusion surrounding the different types of filter and possibly result in a safer environment for patients in the UK and worldwide. However, due to the time required to implement the introduction of a new standard this would not be an immediate solution to the problem experienced in the report. It is possible that the introduction of interim solutions could improve patient safety until a standard could be introduced. These interim measures could include actions such as:
• A reduction in the number of different filter types used to avoid the possibility of confusion.
• Filters being prepared away from the clinical area reducing the reliance on front line staff needing to know the difference between multiple filters.
• Where multiple filter types are required it would be better for clinical areas to use filters from one manufacturer. This is because manufacturers tend to be consistent to their own internal colour coding
• Where possible an alternative manufacturer, preferably with a similar colour coding, should be identified as a back-up supplier. We acknowledge there is a concern that confusion over the type of filter used in ventilation could potentially lead to patient harm. However, at the current time there is insufficient evidence to show that a standardised colour scheme would reduce the risk of patient harm. The MHRA will work with manufacturers, other regulators, NHS England and Improvement and other stake holders to fully explore the effects that enacting the kind of actions detailed above would have on patient safety. We will also work with these groups to improve reporting of this type of incident and build our knowledge base surrounding the risks with the use of multiple filter types and any issues surrounding their labelling. Any emerging evidence relating to possible risks associated with these devices will be carefully reviewed and, if appropriate, regulatory action will be taken if any serious risks were confirmed Thank you in advance for your assistance in this matter.

Report sections

Investigation and inquest
On the 6 May 2020, I commenced an investigation into the deaths of Mr Kishorkumar Patel and Mr Kofi Aning. The investigation is ongoing and the inquest hearings are listed to be heard in October 2021. It is my view that the concern that has been brought to my attention, is a concern that requires addressing at the earliest possible stage. I do not consider that it is appropriate to await the conclusion of the Inquest hearings.
Circumstances of the death
Mr Patel and Mr Aning were both treated at the Nightingale Hospital in London in April 2021. In both cases there was a serious incident in which the wrong filter was found to have been used within the breathing systems of their intensive care ventilator. It is understood that these two cases came within a cluster of similar incidents. No conclusion has been reached as to whether the incident with the filter contributed to the deaths. The question of causation will be considered at the Inquest hearings. The question of causation is not determinative of the making of a Preventing Future Deaths Report.

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Report details

Reference
2021-0233
Date of report
7 July 2021
Coroner
Nadia Persaud
Coroner area
East London

Responses identified

Responses identified 4 of 2
All listed responses identified

Organisations named in PFD reports are normally expected to respond within 56 days. Deadline: 1 Sep 2021.

Sent to

Faculty of Intensive Care Medicine
Royal College of Anaesthetists

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