Recommendations & Conclusions
20 items
4
Recommendation
Seventh Report - Armoured Vehicles: the…
Acknowledged
Nearly two years after identifying injuries to soldiers, the Department still does not know how to fix the noise and vibration problems. General Dynamics must produce vehicles that are safe and has proposed modifications to reduce noise and vibration levels. The Department has commissioned trials to test the efficacy of …
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Nearly two years after identifying injuries to soldiers, the Department still does not know how to fix the noise and vibration problems. General Dynamics must produce vehicles that are safe and has proposed modifications to reduce noise and vibration levels. The Department has commissioned trials to test the efficacy of these modifications. It intends to analyse test data and better understand how things works in practice before accepting General Dynamics’ solutions. The Department has also found that the headsets worn by crews—which the Army uses on all armoured vehicles—did not provide expected levels of protection. It will start upgrading its headsets from August 2022. It does not expect to make decisions on noise and vibration issues—and how to move the programme forward—until late 2022, more than two years since it first identified potential injuries to soldiers. It remains unclear whether the proposed modifications—which seek to reduce the impact on crews—will be effective or whether a more fundamental redesign of the vehicles is required. This could have significant implications for the programme because General Dynamics had built 324 hulls by December 2021. In addition, the Department cannot be confident that the programme will not encounter further technical or safety issues. It has proven only 30% of technical requirements so far and is tracking 136 ‘concerns’. Recommendation: As a matter of the utmost urgency, the Department must establish whether noise and vibration issues can be addressed by modifications or whether they require a fundamental redesign of the vehicle. If the latter, the Armoured Vehicles: the Ajax programme 7 Department must decide whether the right course is to proceed with General Dynamics or if it should opt for an alternative. We will expect an update on this when we next take evidence and an answer by December 2022.
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Government response AI summary
The department is focussed on identifying the root causes of the noise and vibration issues and will provide an update on progress to the Committee at the next Ajax evidence session.
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HM Treasury
6
Recommendation
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department’s plans for using Ajax are at risk because of uncertainty about what constitutes full operating capability, when this will be achieved and how Ajax vehicles will be enhanced in the future. The Department’s original in-service date, 2017, was revised to June 2021, which has also been missed. It …
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The Department’s plans for using Ajax are at risk because of uncertainty about what constitutes full operating capability, when this will be achieved and how Ajax vehicles will be enhanced in the future. The Department’s original in-service date, 2017, was revised to June 2021, which has also been missed. It will not set a new initial operating capability date until it has resolved the on-going noise and vibration problems, and has no confidence in achieving the full operating capability target of April 2025. Therefore, 12 years after letting the design contract, the Department has no realistic target dates for introducing the Ajax capability. We are also extremely concerned that the Department may accept compromises on the level of capability that will be achieved at these milestones. Further, the Department is encountering difficulties on the enabling programmes needed to deliver the intended capability improvements and allow the Army to deploy Ajax on operations. In particular, delays to the Morpheus programme mean it will take longer before Ajax has the enhanced digital and communication systems which are so important to the way in which the Army plans to use the vehicles. The Department is seeking to develop a longer-term relationship with industry to enable upgrades throughout Ajax’s service life to keep pace with technological developments and future military threats. Recommendation: Once the Department has reached agreement on solutions to the noise and vibration problems, it must agree a revised schedule and critical path 8 Armoured Vehicles: the Ajax programme for initial operating capability and full operating capability, covering all enabling programmes. This should include clear definitions of what will be delivered at each stage, without reducing requirements just to achieve these milestones. Armoured Vehicles: the Ajax programme 9 1 The difficulties encountered by the Ajax programme
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Government response AI summary
The government acknowledges the need to establish realistic dates for initial and full operating capability as quickly as feasibly possible, once a suitable technical solution to the noise and vibration issues has been agreed.
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HM Treasury
1
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
On the basis of a report by the Comptroller and Auditor General, we took evidence from the Ministry of Defence (the Department) on the Ajax programme.1
Government response AI summary
The government provided background information on the Ajax programme, referring to relevant reports and reviews.
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HM Treasury
9
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
Ajax’s design was based on a pre-existing vehicle, but the Department stipulated 1,200 capability requirements which meant that, in effect, it had to be developed from scratch. The Department told us that, with hindsight, having so many detailed requirements had not helped it obtain the capability it wanted in the …
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Ajax’s design was based on a pre-existing vehicle, but the Department stipulated 1,200 capability requirements which meant that, in effect, it had to be developed from scratch. The Department told us that, with hindsight, having so many detailed requirements had not helped it obtain the capability it wanted in the way it expected.18 It said that there was a place for off-the-shelf purchase of equipment of this type, and for its bespoke development. However, the design of Ajax was neither off-the-shelf nor bespoke. The Department and General Dynamics did not fully understand the complexity and challenges of this hybrid 10 Qq 2, 67 11 Qq 34, 84, 99; C&AG’s Report, para. 6 12 Qq 27, 84, 85 13 Qq 64, 78 14 C&AG’s Report, para. 19 15 Qq 32, 64, 65 16 Q 113; C&AG’s Report, para. 3.17 17 Q 74; C&AG’s Report, para. 19 18 Qq 13, 97; C&AG’s Report, para. 8 Armoured Vehicles: the Ajax programme 11 approach and did not manage the subsequent design changes effectively. The Department now recognises it must be particularly careful when making so many additions to something that is tried and tested.19
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Government response AI summary
The department is taking actions recommended by the NAO, has accepted recommendations made in the King Report and in the Committee report, and will consider recommendations from the Ajax Lessons Learned Review.
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HM Treasury
10
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department told us it had reviewed its approach so that it no longer fell into the trap of setting an excessive number of requirements. It said it now only approved programmes with a reasonable number of requirements, such as the 150 to 200 for the purchase of Boxer and …
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The Department told us it had reviewed its approach so that it no longer fell into the trap of setting an excessive number of requirements. It said it now only approved programmes with a reasonable number of requirements, such as the 150 to 200 for the purchase of Boxer and the upgraded Challenger tanks.20 It told us it had now developed a more sophisticated approach, which it had set out in the Defence and Security Industrial Strategy.21 For example, it recognised that acquiring an off-the-shelf capability quickly could sometimes be better than waiting for a capability to be developed that was exactly what it wanted. With Boxer, for example, the Department plans to introduce a base platform which it would develop when in service, rather than over-specifying requirements at the design stage.22
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Government response AI summary
The department states it is taking actions recommended by the NAO to improve the effectiveness of the Ajax programme, has accepted recommendations made in the King Report and in this Committee report, and that insights from the independent Ajax Lessons Learned Review will be considered.
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HM Treasury
11
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The problems on the Ajax programme were exacerbated by inadequate governance and programme management failures. The current senior responsible owner, appointed in October 2021, is the first to be full-time, although his corporate responsibilities take up about 5% of his time. The Department said that his role as head of …
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The problems on the Ajax programme were exacerbated by inadequate governance and programme management failures. The current senior responsible owner, appointed in October 2021, is the first to be full-time, although his corporate responsibilities take up about 5% of his time. The Department said that his role as head of its SRO profession helped with his Ajax role but, if necessary, he could step back from that corporate role to focus exclusively on Ajax.23
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Government response AI summary
The department states it is taking actions recommended by the NAO to improve the effectiveness of the Ajax programme, has accepted recommendations made in the King Report and in this Committee report, and that insights from the independent Ajax Lessons Learned Review will be considered.
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HM Treasury
12
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department admitted that the programme’s reset in 2018 had been disappointing, and it recognised that the revised programme schedule had been unrealistic.24 It said it had attempted to meet the planned in-service date by accepting an incremental build-up of capability, using a series of ‘capability drops’. By this arrangement, …
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The Department admitted that the programme’s reset in 2018 had been disappointing, and it recognised that the revised programme schedule had been unrealistic.24 It said it had attempted to meet the planned in-service date by accepting an incremental build-up of capability, using a series of ‘capability drops’. By this arrangement, the Department agreed that General Dynamics would deliver vehicles in four phases, with each drop adding capabilities. However, the introduction of four capability drops across six variants introduced more complexity into the programme whereas, with hindsight, the Department said that it was greater simplicity that the programme had needed.25
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Government response AI summary
The department states it is taking actions recommended by the NAO to improve the effectiveness of the Ajax programme, has accepted recommendations made in the King Report and in this Committee report, and that insights from the independent Ajax Lessons Learned Review will be considered.
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HM Treasury
13
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department explained that for complex, technologically advanced programmes, it was usual to have a profile of upfront investment before the manufacture phase began.26 When the Department awarded the manufacture contract in 2014, it included some overlap of demonstration and manufacture phases, thinking this would reduce the risk of missing …
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The Department explained that for complex, technologically advanced programmes, it was usual to have a profile of upfront investment before the manufacture phase began.26 When the Department awarded the manufacture contract in 2014, it included some overlap of demonstration and manufacture phases, thinking this would reduce the risk of missing programme milestones. However, after the reset, progress was slower than expected and the overlap between phases doubled to almost eight years. This made addressing design and safety issues more complex because of the need to manage this alongside complex manufacturing, delivery and retrofitting schedules.27 In response to the programme’s 19 Q 97; C&AG’s Report, para. 9 20 Qq 6, 14 21 HM Government, Defence and Security Industrial Strategy: A strategic approach to the UK’s defence and security industrial sectors, CP 410, March 2021 22 Qq 15, 97 23 Qq 9, 10, 11 24 Q 18 25 Q 57; C&AG’s Report, para. 2.17 26 Q 57 27 C&AG’s Report, Key facts and paras. 9, 1.9 12 Armoured Vehicles: the Ajax programme problems, the Department has commissioned a QC-led Ajax Lessons Learned Review into how it can deliver major programmes more effectively, including sharing and escalating information.28 The need for behavioural change
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Government response AI summary
The department is taking actions recommended by the NAO, has accepted recommendations made in the King Report and in the Committee report, and will consider recommendations from the Ajax Lessons Learned Review.
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HM Treasury
16
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Army told us it now placed greater emphasis on safety and looking after its personnel and that it had made “huge strides”. However, it acknowledged that it continued to be on a learning curve and that it still had more to do to improve safety. The Department said it …
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The Army told us it now placed greater emphasis on safety and looking after its personnel and that it had made “huge strides”. However, it acknowledged that it continued to be on a learning curve and that it still had more to do to improve safety. The Department said it had started to implement the recommendations in David King’s report, such as the introduction of noise and vibration working groups, which were now a key part of its risk- management approach. It had also introduced a new web-based application, which had led to a 40% increase in soldiers reporting incidents and near misses since January 2022.32 However, the Army acknowledged that it must ensure the flow of information from junior ranks to senior officers was thorough and transparent, so that trends and the full range of potential issues were picked up earlier.33
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Government response AI summary
The department has accepted all the recommendations in the King Report relating to safety and armoured vehicle procurement, some of which have already been implemented and the remainder are being progressed.
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HM Treasury
17
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department said that Ajax’s safety problems had highlighted broader issues around noise-induced hearing loss, which formed the largest number of claims in the armed forces compensation scheme. It has commissioned the vice-chief of the defence staff and the second permanent secretary to examine the causes of those claims to …
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The Department said that Ajax’s safety problems had highlighted broader issues around noise-induced hearing loss, which formed the largest number of claims in the armed forces compensation scheme. It has commissioned the vice-chief of the defence staff and the second permanent secretary to examine the causes of those claims to see what it needed to do in response.34 28 Q 1; Letter dated 29 March 2022 from Minister of State to PAC Chair; Minister for Defence Procurement written statement 29 March 2022. 29 Q 7; C&AG’s Report, para. 3 30 C&AG’s Report, paras. 12, 13 31 C&AG’s Report, para. 2.27; Ministry of Defence, HS&EP Ajax Noise and Vibration Review, December 2021 32 Qq 30, 31; Letter from Ministry of Defence to Committee dated 6 May 2022 33 Q 90 34 Q 30 Armoured Vehicles: the Ajax programme 13 2 Delivering the Ajax programme Resolving the noise and vibration problems
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Government response AI summary
The department has accepted all the recommendations in the King Report relating to safety and armoured vehicle procurement, some of which have already been implemented and the remainder are being progressed.
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HM Treasury
18
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
Under the terms of the contract, General Dynamics is responsible for ensuring that Ajax vehicles are safe by design. The Department oversees and monitors this, conducting trials to ensure the vehicles are safe to use.35 The two parties disagreed on whether the levels of noise and vibration in Ajax vehicles …
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Under the terms of the contract, General Dynamics is responsible for ensuring that Ajax vehicles are safe by design. The Department oversees and monitors this, conducting trials to ensure the vehicles are safe to use.35 The two parties disagreed on whether the levels of noise and vibration in Ajax vehicles breached contractual requirements. The Department therefore undertook testing of four of the early manufactured vehicles to understand their characteristics and the root causes of these problems. It told us it had not previously understood the characteristics of the Ajax vehicles, which had “a complex and unexpected fingerprint”.36 General Dynamics has proposed modifications to reduce noise and vibration levels and the Department has commissioned further trials to test whether these are acceptable. It needs to review and validate this test data before deciding whether it can accept General Dynamics’ proposed solutions.37
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Government response AI summary
The department is focussed on identifying the root causes of the noise and vibration issues and will provide an update on progress to the Committee at the next Ajax evidence session.
Read full response →
HM Treasury
19
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department told us that its contract with General Dynamics was to produce vehicles at an acceptable level of noise using existing headsets. It asserted that those headsets performed as it had assumed they would when the contract was let, something which General Dynamics disputes. However, the Department admitted that …
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The Department told us that its contract with General Dynamics was to produce vehicles at an acceptable level of noise using existing headsets. It asserted that those headsets performed as it had assumed they would when the contract was let, something which General Dynamics disputes. However, the Department admitted that the headsets worn by its crews had not provided the higher levels of protection it had expected.38 The Army had been aware of the issues with these headsets on other armoured vehicles since at least 2019. It said it planned to upgrade existing headsets to ensure soldiers can complete missions in a way that is effective and safe, and is introducing new headsets into the Army from August 2022.39
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Government response AI summary
The department is focused on identifying the root causes of the noise and vibration issues and will provide an update on progress to the Committee at the next Ajax evidence session.
Read full response →
HM Treasury
20
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
General Dynamics has proposed modifications to vehicles that seek to reduce the impact of noise and vibration on crews and include, for example, the damping of hand controllers and seating, and changes to improve body posture. However, the Department said it still needed to test the whole system—including the communications …
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General Dynamics has proposed modifications to vehicles that seek to reduce the impact of noise and vibration on crews and include, for example, the damping of hand controllers and seating, and changes to improve body posture. However, the Department said it still needed to test the whole system—including the communications and electronic interface—and understand crews’ experiences of using the modified vehicles by running user verification trials.40 The Department said it did not yet know whether the proposed modifications would be effective or whether a more fundamental redesign of the vehicles was required. It told us that it was cautiously optimistic that these modifications will allow the programme to move on to next phase of the work. However, if they do not and a fundamental redesign is needed, this could have significant implications for the programme because, by December 2021, General Dynamics had already built 324 hulls that might need to be redesigned.41 The Department did not expect to make decisions on how to resolve the noise and vibration issues until late 2022, more than two years since it first identified potential injuries to soldiers.42 On 19 May 2022, the Minister for Defence Procurement announced that the Department had re-started user verification trials.43 35 Q 32; C&AG’s Report, para 2.25 36 Qq 35, 39, 81; C&AG’s Report, para. 14 37 Qq 18, 21, 35, 38, 39 38 Qq 42, 44, 45; C&AG’s Report, para. 2.21 39 Qq 43, 42, 44, 45; Letter from Ministry of Defence to Committee dated 6 May 2022; C&AG’s Report, para. 2.22 40 Qq 40, 41 41 Qq 35, 47; C&AG’s Report, para 2 42 Q 81 43 Ministerial Statement 19 May 2022 14 Armoured Vehicles: the Ajax programme
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Government response AI summary
The department is focussed on identifying the root causes of the noise and vibration issues and will provide an update on progress to the Committee at the next Ajax evidence session.
Read full response →
HM Treasury
21
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department accepted that it cannot be certain the programme will not encounter further technical or safety issues, stating that it is usual for engineering development on this scale to encounter challenges as it goes through the development cycle. It acknowledged that it is still testing compliance with the specifications …
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The Department accepted that it cannot be certain the programme will not encounter further technical or safety issues, stating that it is usual for engineering development on this scale to encounter challenges as it goes through the development cycle. It acknowledged that it is still testing compliance with the specifications and had proven only 30% of technical requirements so far.44 In addition, in December 2021, the Department was tracking 136 ‘concerns’, only four of which related to noise and vibration, and had still to remove 27 limitations of use on Ajax vehicles, of which 11 were critical to achieving initial operating capability.45 The Department said it was planning a series of reliability trials to test whether the vehicles were working properly and do what they were designed to do.46 Delivering the programme
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Government response AI summary
The department is focused on identifying the root causes of the noise and vibration issues and will provide an update on progress to the Committee at the next Ajax evidence session.
Read full response →
HM Treasury
22
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The programme remains under significant pressure. When the NAO reported, the programme was more than a year behind the revised schedule, trials involving Army crews had been suspended and noise and vibration issues remained unresolved.47 General Dynamics had continued to produce Ajax vehicles despite not receiving any payment since December …
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The programme remains under significant pressure. When the NAO reported, the programme was more than a year behind the revised schedule, trials involving Army crews had been suspended and noise and vibration issues remained unresolved.47 General Dynamics had continued to produce Ajax vehicles despite not receiving any payment since December 2020. Because of programme delays, the Department estimated that it owed General Dynamics £750 million for completed work. The Department told us that General Dynamics had missed critical milestones and it would not have to pay any more money until General Dynamics had hit them.48
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Government response AI summary
The department is focused on identifying the root causes of the noise and vibration issues and will provide an update on progress to the Committee at the next Ajax evidence session.
Read full response →
HM Treasury
24
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department told us that it had consulted the Infrastructure and Projects Authority and HM Treasury about its plan for restoring effective governance to the programme. It said it needed to resolve the current technical issues and gain approval for any changes to the schedule and definitions of capability, including …
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The Department told us that it had consulted the Infrastructure and Projects Authority and HM Treasury about its plan for restoring effective governance to the programme. It said it needed to resolve the current technical issues and gain approval for any changes to the schedule and definitions of capability, including agreeing any revisions to programme milestones with General Dynamics.51 However, the Department would not complete this process until it had determined how to resolve the noise and vibration issues, and so could not tell us when it would decide on the programme’s future.52 Achieving the full Ajax capability
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Government response AI summary
The Department acknowledges the need to establish realistic dates for initial and full operating capability once a suitable technical solution to the noise and vibration issues has been agreed, and notes the King Report's recommendation for a realistic delivery schedule with contingency.
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HM Treasury
25
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
In 2010, when the Department let the design contract, its planning assumption was that Ajax would enter service in early 2017. It extended the expected in-service date by three 44 Q 49 45 C&AG’s Report, para 15 46 Q 87 47 C&AG’s Report, para 16 48 Qq 19, 20, 26, …
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In 2010, when the Department let the design contract, its planning assumption was that Ajax would enter service in early 2017. It extended the expected in-service date by three 44 Q 49 45 C&AG’s Report, para 15 46 Q 87 47 C&AG’s Report, para 16 48 Qq 19, 20, 26, 29, 36 49 Q 20 50 Qq 27, 29, 35, 37, 53, 59, 83 51 Qq 60, 87 52 Qq 17, 77, 87 Armoured Vehicles: the Ajax programme 15 years to July 2020 when it awarded the manufacture contract in 2014.53 The programme subsequently missed a revised target date of June 2021. The Department told us it would not set a new initial operating capability date until it had resolved the on-going noise and vibration problems. Despite not having a timeline to achieve initial operating capability, it still retained a target date for achieving full operating capability by April 2025. However, the Department said it has no confidence in achieving this. We expressed concern that the Department did not have realistic target dates for introducing Ajax to enable the Army to make operational decisions on the capabilities that will be available and to help achieve value for money from the programme.54
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Government response AI summary
The department states it is taking actions recommended by the NAO to improve the effectiveness of the Ajax programme, has accepted recommendations made in the King Report and in this Committee report, and that insights from the independent Ajax Lessons Learned Review will be considered.
Read full response →
HM Treasury
26
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department told us that it faced choices about the level of capability at initial and full operating capability milestones. It said it would look again at the definition of what was required, considering incremental development of the vehicles.55 The Department admitted it had already accepted concessions against the original …
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The Department told us that it faced choices about the level of capability at initial and full operating capability milestones. It said it would look again at the definition of what was required, considering incremental development of the vehicles.55 The Department admitted it had already accepted concessions against the original requirement—for example, the reset agreement had included technical constraints around the armour and weapon system.56 We were extremely concerned that the Department would accept further reduced capability to achieve programme milestones. The Department said it would consider the Army’s future transformation plans and how Ajax fits into these.57
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Government response AI summary
The Department acknowledges the need to establish realistic dates for initial and full operating capability once a suitable technical solution to the noise and vibration issues has been agreed, and notes the King Report's recommendation for a realistic delivery schedule with contingency.
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HM Treasury
27
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
Delivering the full Ajax capability depends on the Department delivering supporting programmes, including new communication systems, training facilities and infrastructure projects to store the vehicles.58 The Army will also need to transport the vehicles to military operations.59 However, the Department has encountered difficulties in delivering the enabling programmes needed to …
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Delivering the full Ajax capability depends on the Department delivering supporting programmes, including new communication systems, training facilities and infrastructure projects to store the vehicles.58 The Army will also need to transport the vehicles to military operations.59 However, the Department has encountered difficulties in delivering the enabling programmes needed to deliver the intended capability improvements. In particular, delays to the Morpheus programme mean it will be longer before Ajax has the enhanced digital and communication systems, which are so important to the way in which the Army plans to use the vehicles. It told us that it expected to upgrade Ajax to the new Morpheus system while the vehicles were in-service, and it would continue with its plan to use the latest Bowman communication system until then. The Army said it was content that the Bowman system was operating effectively.60
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Government response AI summary
The department acknowledges the need to establish realistic dates for initial and full operating capability and is working to put the program on a sure footing, taking into account enabling programs.
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HM Treasury
28
Conclusion
Seventh Report - Armoured Vehicles: the…
Acknowledged
The Department told us it is seeking to design its new armoured vehicles, including Boxer and Challenger, to make through-life capability management easier. It recognised the need to update capabilities as new technologies emerge and keep pace with emerging military threats.61 It expected its new armoured vehicles to have a …
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The Department told us it is seeking to design its new armoured vehicles, including Boxer and Challenger, to make through-life capability management easier. It recognised the need to update capabilities as new technologies emerge and keep pace with emerging military threats.61 It expected its new armoured vehicles to have a 30-to-40-year life and the software systems have been designed to enable future upgrades to be incorporated. To facilitate this, the Department said it was seeking to develop a longer-term relationship with industry to enable upgrades throughout Ajax’s service life.62 53 Q 57; C&AG’s Report, para. 3 54 Qq 8, 57, 59, 60 55 Qq 60, 61 56 Q 62; C&AG’s Report, para. 2.16 57 Q 61 58 Q 108; C&AG’s Report, para 18 59 Q 3 60 Qq 51, 52, 66, 104, 108; C&AG’s Report, para. 18 61 Qq 24, 32 62 Qq 25, 52 16 Armoured Vehicles: the Ajax programme
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Government response AI summary
The department is actively taking actions recommended by the National Audit Office and has accepted the recommendations made in the King Report and this Committee report and insights from the Ajax Lessons Learned Review will help deliver major programmes more effectively in future.
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HM Treasury